Automobile spotlight



`Ihm. l0, 1950 R. DAON AUTOMOBILE SPOTLIGHT Filed Oct. 25, 1946 /NVE/VTOI?. RENE DAGN A TTOQA/EK Patented Jan. 10, 1950 l AUTOMOBILE SPOTLIGHT Bene Daon, Norwalk, Conn., assigner to Yankee Metal Products Corporation, Norwalk, Conn., a

corporation of NewYork Application @atelier-,25, 1946, Serial'NogiOSl Y 2 Claims. (Cl. 24U-61.12)

This invention relates to automobile spotlights, and, more particularly., `to. spotlights which are attached exteriorly of the car..

rihe automobile spotlight to'whch this invention pertains is that type which comprises ,a straight bracket arm vwhich iis attached at one end to the exterior of the car, usually, to the front door beside the .driver or to the windsleld post (so that the spotlig-httmay he readilynreached by the driver .by lowering the door window). The arm extends outwardly substantially normal to the car exterior and .substantially horizontal, and the spotlight i-s secured at the distal .endof the outwardly extending arm. vThe spotlight itself is shaped symmetric-ally about an :axis through the center of the lens and fbulb; for convenience in terminology, this will lbe referred to as the symmetrical axis of the lamp. 'The axis through the spotlight or lampat its securement to the bracket arm and normal to its symmetric axis will be referred to as lthe 1secondary axis of the lamp.

One of the objects of the invention -is to provide in an automobile spotlight of -t-he type described, e; construction which will enableA the device to be readily adjusted to turn the 'lamp 3h0 about the said secondary axis and also about the bracket arm axis and to be securely locked in the said adjusted positions, the improved oonstruction being such that no part of the device can be removed without first opening the automobile door, the Ydevice being secured to the flange thereof. Another object of `theinvention is to provide a bracket means for securingthe device to the iiange of an automobile door whiel'l is readily attached thereto yet in a mannerY to prevent its removal therefrom except when the door is open.

' .For the attainment of the foregoin'g'and such other objects as may appear or be pointed out herein I have shown a preferred embodiment of my invention in the accompanying thawing, wherein: Y

Fig. 1 is a sectional elevation of 'the 'improved automobile spotlight (most of the lamp itself not being in section) Fig. 2 is a longitudinal section, taken on the line 2-2 of Fig. 1, of the bracket attachment to a door ange, on a scale reduced from that of Fig. 1;

' Fig. 3 is a sectional elevational detail of the terminalcontact, on enlarged scale, and

\ Fig. 4 is a front View of the channel lbar employed in the car-door-ange attaching bracket.

The iamp I .of the improved device, .as .customaryin'spotl-ights, is symmetrical about an axis C-,C through the center .oflens- 2 and Abulb 3; this is the symmetrical axis of .the lamp rete-rred to the statement lof invention, `Lamp l-is secured to the bracket arm 3l) by means including .a bushing. til, Bushing l, :which has an annular enlargement or lip I9 nea-r itslower end, is.r passed (from outside the lamp)l :through a circular opening provided ina attened por` tion 4X of lamp casi-ng wall. But before passing -bushingl through the said lamp @casing opening, the bushing is .first inserted through .a coupling nut 9 theinteior annular shoulder LS' thereof resting on annular lip t9 @of :the bushing., as clearlyshow-n in Rig. 1. yFollowing this insertion through @cabling nuts, a spacer ring I:8V is slipped over the bushing to rest `on coupling nut 9, .as shownin Fig. These parts are then assembled on the .iamp .by passing the bushing throughlthe said opening itsA wall. .From theinside` ci. the lamp,1:a itlatmember lhaying a down-turned flange `1:and a circulary opening is slipped over the inserted end of the bushing; fiatportion ix of the lamp is provided with an opening for ange. l member l, more :particula'rly its flange El,.forrns partof the lamp door fastening means (not-shown). vNext a shake-A proof-washena is .slipped over the bushing and finally ya flock: nutv Ia is` screwed tightly .on the threaded end of the bushing. The securement on the insideof lamp wall'AX (i. e., Vbetween lock nut' 5 and the lampl) is'y tight, so that bushing i3 is secured in e fiixed position on the lamp However, the-distance between lamp wall 4X and annular lip IIl) of the bushing is somewhat greater than fthe combined thickness of spacer 8 and 'the coupling nut B, so that coupling nut `9 may be turned ireely'relative tobushing It), although bei-ng inseparable *from thev lamp lby reason of annular lip i9 of the bushing.v

Coupling nut' 8 serves to secure lamp -l to bracket arm 3%, and "more particularly, toa swivel `'housing 20 which yis associated with bracket arm` 3il in a manner fully Idescribed subsequently. In any event, swivel housing 2i) has a threaded iazteraigboss 2 9`to whichcoupling nut 9 nis screwed; a swivel washer 't8 is interposedbetween the two. Lamp 'l is secured'in ,this manner at the distal end .of bracket Vvarm 311, with' the symmetrical aXisC-C of the lamp parallel 'to the axis A-'A of vthe bracket arm.

The axis B-#B centrally'through the bushing lil vand normal to symmetrical axis C-C of Vthe lamp (and also bracket arm axis A-A) is the secondary axis of the lamp referred to in the statement of invention. One of the stated objects of invention is an automobile spotlight having a lamp I which can be turned 360 about the secondary axis B-B of the lamp. This is possible in the device as thus far described; Lamp I including bushing I secured thereto as described, rotate relative to coupling nut 9 which is secured (i. e., screwed) to threaded lateral boss 29 of the bracket arm swivel housing 20. It is clear that coupling nut 9 is not screwed on too tightly, in order that the bushing II) may freely rotate, the friction being reduced by swivel washer I8. But when it is desired to lock lamp I in any angular position (about secondary axis B-B), coupling nut is drawn down tightly.

The second stated object of invention is an automobile spotlight having a lamp i which can be turned 360 about the bracket arm axis A-A. So far as the means for achieving this is concerned, the lamp I may be tightly secured to threaded boss 29 of swivel housing 20 (so as'to be non-turnable about secondary axis B--B of the lamp) and it will be so assumed during the following description. Swivel housing is tubular and is mounted at the end of bracket arm 3i] for rotation about central axis A-A thereof.

One of the objects of invention was stated to be a spotlight attached exterior of a car which will be difficult to remove (as by an unauthorized person). For this reason swivel housing 20 is assembled on bracket arm 3U in a manner making it impossible to be removed therefrom from the distal end of the bracket arm. That is, swivel housing 2U cannot be moved leftwardly, Fig. 1, on bracket arm 30 for withdrawal from the left or distal end of the arm. This is due to an annular enlargement or lip 3I at the left or distal end of bracket arm 3D (which although shown in Fig. l as a tube-for reasons soon apparent-may be made solid so far as its articulation to swivel housing 20 is concerned). Lip or flange 3| of the bracket arm abuts against an annular shoulder ZI provided in the hollow of tubular housing 20, to block movement of the housingto the left. It is clear therefore that housing 20 and arm 30 can only be assembled hy inserting the right end of arm 30 through opening A22 at the left end of the housing, this opening being of somewhat greater diameter than the outer diameter of lip 3l on arm 30. Left opening 22 oi the swivel housing is normally closed by a cap 23 which is force fitted into the bore of the housing (or may be screwed therein, as an alternate construction). Cap 23, which is preferably hollow, as shown, has a tubular portion 24 which, in addition to securing the cap in place, also serves to hold the swivel housing 20 in proper position relative to bracket arm 30, as will be seen.

It is thus seen that lamp I (secured to swivel housing 2D, in the manner described) may turn 360 about the bracket arm axis A-A, by rotation oi the swivel housing on. bracket arm 30. To lock the lamp in any angular position (about axis A-A) a collet nut 25 is screwed on the threaded end of tubular housing 20, that end of the housing Wall having a pair of longitudinal slots 26, which give the parts a collet action in locking the swivel housing to the bracket arm.

The structure thus far described will thus provide an automobile spotlight having a lamp I which can be turned 360 about the secondary axis B-B of the lamp and, 360 about the bracket arm axis A-A, and which can be locked in any angular position (about either axis). Considering the spotlight apart or unattached to the car, it is thus seen that the improved device provides for turning about two axes (A-A and B-B) normal to one another.

The second aspect of the invention, the principal objectl of which was stated to be an automobile spotlight in which the connecting wire is ,completely concealed, is achieved by making the bracket arm 3i) and other parts, such as bushing III, tubular and running the wire directly from the interior of lamp I through the hollow thus provided in bracket tube 38 and the connecting or screwing parts. In an automobile spotlight having no, or a limited angular extent of, ad-

justive turning, the connecting wire would be run in this manner. In its grander aspect, this invention contemplates an Aautomobile spotlight in which the connecting wire is completely concealed and which, nevertheless, can be turned 360 about the secondary axis of the lamp and/or the bracket arm axis.

Y Bushing I0 has an inner central bore II through which is passed a short electrical wire l1, one end of which is connected to the socket 3x within lamp I, the other end being connected to a terminal contact member designated generally 4U. Referring to Fig. 3, terminal contact member 46 comprises an inner tube 4I, preferably of brass, having an annular flange or lip 42 at its upper end and closed at its lower end by a solid piece of brass or solder 43 which serves as the contact point. Encircling inner tube 4I is an outer and shorter tube 44, at the lower end of which is an annular flange or lip 45. It will be observed that contact 43 extends outwardly or laterally of inner tube 4I to present an annular shoulder 46, between which and the anged end of outer tube 44 is interposed a compression coil spring 4'1 which tends to force the inner tube 4I downwardly. The strands IIX of wire I7 are secured within inner tube 4I by soldering, crimping or similar means.

rhe lower end or bushing I0, Fig. 1, has an enlarged mouth I5 within which is force tted a short tube i4 of nbre or other suitable insulating material. Terminal contact member 40 is force tted in insulating tube or bushing I4, with the iiange or lip 45 of outer brass tube 44 abutting the lower end of the insulating bushing I4.

- Centrally located within the swivel housing 20 on .the bracket arm axis A-A is a contact spool 32, directly underlying the contact point 43 of terminal contact d6, and disposed substantially centrally of the secondary axis B-B of the lamp. Contact spool 32 has a center bore 33 in which is soldered one end 34 of an electric wire 35 leading through the hollow of bracket tube 36 to the interior of the car, as will be more fully described subsequently. Contact spool 32 has a long hub portion 35 which is force tted in a bushing i6 of nbre or other insulating material, which is itself force tted in the bracket tube 33. insulating bushing I6 has an outwardly turned flange I3 at its left end, extending beyond the left end of tube 30. It will be seen from Fig. l that flange I3 of insulating bushing I6 and annular lip 3l oi bracket tube 3Q are interposed between the contact spool 32 and the annular shoulder 2l of swivel housing '26. At the other side of contact spool 32 and interposedbetween it and the inner edge of tubular portion 24 of end cap 23 is an insulating washer Contact spool 32 and the parts associated therewith are :assembled in swivel housing in the following manner: With end cap 23 removed from the swivel housing, and after inserting bracket tube 39 from that end, withits annular lip3l abutting annular shoulder 3l. of the housing, insulating bushing I8 is inserted and forced in bracket tube 39 with its ange i3y abutting. the lip 3l of the tuba The entire length of connecting w-ire 3.5 is then. passed through the tube and thehub 3.6 of contact spool 32V forced in insulating `bushing i5, with the right side' ofithe spool .abuttingflange I3 of the insulating bushing. Insulating washer l2 is then placed at the left side of the contact spool, andthe left openend 22 -of the swivel housing closed by .cap .23, itstubular portiond being forced into the housingend, with its inner" edge abutting insulating washer 12. It1will thus be seen that contact spool 32lisfse surely held against movement between the vtubular portion 24 ofthe cap and annular shoulderZl of contact point'lS and secondary axis B-B ofthe lamp. Also, it is securely held againstrotation byf the tight fitting of its hub 36 in insulating bushing 16 and, of the latter in bracket tube 30,

and is .positioned by the bushing centrally on' the bracket axis 'A--A.

The coil compression spring 41 of terminal ContactA@ forces contact point 43 downwardly in electrical engagement with the cylindrical surface of contact spool 32,- to complete the circuit from .the lamp to the current source in the car. This circuit remains completed despite the 360turning of the lamp on secondary axis BB or the 360 turning of the lamp on bracket axis A-A. In the rst case, lamp l bushing l0, terminal contact member 18, and, particularly., inner tube 4I thereof and its contact point or area 43, .all rotate .on the -secondary axis B-B, contact point 43 rotating in*` contact at some point or area of the cylindrical surface of contact .drum 32 (depending on the angular position of theilamp andthe swivel housing .'29 .about the, bracket aXsA-A) In the second case, adjustive turning on axis A-A, the lamp, swivel housing 20, terminal contact member 58, particularly, contact point 43 thereof, all turn on the bracket axis A-A, contact point 43 turning or sliding in contact with the cylindrical surface of contact spool 32.

The proximal end of bracket arm 38 may be secured to a suitable bracket or fixture for attaching the improved spotlight at some point exteriorly of the car. The improved automobile spotlight shown in the drawings is of the type which is secured to the flange of the car door at any selected point thereof, usually the forward flange of the front, left door at an elevation to enable the driver to readily turn the spotlight through the open window of the door. The bracket for attaching the spotlight to the flange includes a channel bar 5t having a left flange 5I, a right flange 52, and a connecting web 53. Left flange 5l is provided with a hole 59 at a central point thereof to receive the threaded (proximal) end 31 of bracket arm 39. The flange attaching bracket also includes a housing 48 which is disposed in abutting relation to the exterior of the door and completely conceals channel 50 and the other operative parts of the bracket. Housing 48 has a central hole 49 wherethrough the threaded end of bracket arm 39 is inserted before inserting in hole 59 of the channel. A lock nut 28 is placed on the threaded end of the bracket arm that has been inserted through hole 59 of channel flange 20 the swivel housing, and is positionedcentrally of y 51;' to prevent withdrawal of the bracket arm from the'flange attaching bracket (unlesslock nut ,is

lby two set screws 54, Fig. 1, threaded at spaced points in the right channel flange 52. It is clearly shown in Fig. 1 how the channel bar is secured to the 'door flange between the end of bracket arm 130, abutting oneside of the door flange-and set screwsA 54, abutting the other side.

Afterchannel Vbar 50 is secured in this-manner to door flange f, housing or casing 48 is positioned against' the exterior of the door, a felt gasket'48x being interposed between the edge'of the housing and the 'door to prevent marring the latter. #A lock nut39 threaded on bracket arm 39 is drawn up tight to hold the housing 48 securely in place. '-The flange attaching bracket thus far described may be used for any type of bracket arm. It may, forexample, be used for a bracket arm in the 'form off a solid rod instead of a tubular one, VVas `is-bracket arm 30 shown. As earlier explained, one '-of the reasons for making the bracket arm tubular isto` provideV an automobile spotlight-in :which the electric wire to the lamp is completely 'concealed The `flange attaching bracket has thefollowing additional structural features which enable the electric wire, conducted through bracket tube 39, to be passed between the door flange and the door jamb without interfering with -the closing rof the door and in al manner effectively concealing the wire from view. Preferably `centrally located (i. e., as to the length of chanr`nelbarlill, Fig. 1) is a slot 58 disposed atthe lcorner between' web 53 and right flange'52 of the channel-bar, see'Figs. l and 2, so' that theslot cuts into both web 53 and right channel flange 52. The end (threaded) of tube 39 has a longitudinally disposed slot 38 which is disposed opposite to, or facing, the slot 58 of the channel. To maintain tube 30 and channel bar 50 in this proper angular relation, so that slot 38 of the tube 30 will be aligned opposite slot 58 of the channel bar 5D, the left flange 5| of the latter is provided with a key 51, see Fig. 4, projecting into hole 59 thereof. Key 51 is aligned, see Fig. 1 and Fig. 4, with the channel slot 58. Tube 30 can be inserted in hole 59 in only one angular position, relative to the channel bar, with key 51 fitting and sliding in slot 38 of the tube; in this position slots 38 and 58 are opposite or aligned.

It will be recalled that the end of tube 30 abuts the door flange f, see esp. Fig. 1, hence, slot 38 is provided at the end of the tube for passage or clearance of wire 35 from the interior of the tube; this portion of the wire is designated 35et in Fig. 2. Wire 35 is then passed between the distal edge of door flange f, see Fig. 2, and surface b of door jamb J, the wire being received in corner slot 58 of the channel bar, and bent around the 'distal edge of the door flange; this portion of the wire is designated 35b in Fig. 2. The wire then passes between right channel flange 52 and surface c of the door jamb. Car doors are fitted with a bead or molding M of sponge rubber which encircles the door secured in the interior corner of the the high point at the spotlight, to the low point at the dashboard, and then brought into the interior of the car at the lower level necessary to connect to the current source.

- I claim:

1. In an automobile spotlight of the type having-a bracket arm, a bracket for securing said arm to the door of a vehicle, and a spotlight lamp,

in combination, means for securing said lamp for adjustable turning 360 about the longitudinal axis of said 'bracket arm, said arm having an outwardly-directed annular enlargement at its distal end, said means comprising a -tubular member having an annular shoulder and a cavity of diameter somewhat larger than that of 1 said annular enlargement of the bracket arm, said tubular member being disposed on the bracket arm with its said shoulder between the annular enlargement of the bracket arm and saiddoor bracket whereby the tubular member is inseparable from the bracket arm, the said lamp being secured to the tubular member and said member being externally threaded at its proximal end and provided with a collet nut for securing the lamp in any position angularly about the bracket arm.

2. In an automobile spotlight of the type'hav'- ing a spotlight lamp having sealed closure, a secondary axis, and an aperture centered on said axis, a bracket arm, a bracket for securing said arm to the door of a Vehicle, said arm having an outwardly-directed annular enlargement at its distal end, in combination, a tubular member having an annular shoulder and a cavity o f digli ameter somewhat larger than that of said annu` lar enlargement, said tubular member being disposed on the bracket arm with its said shoulder between the` annular enlargement of the bracket arm and said doorbracket whereby the tubular member isinseparable from the bracket arm, said member being externally threaded at its proximal end and provided with a collet nut for securing said tubular member in any position 360i angularly about the bracket arm, said tubular member having an externally threaded hub extending laterally therefrom, a sleeve member having an outwardly-directed annular enlarge-` ment at one end and externally threaded at its other end, said threaded end being received through said lamp aperture with its annular enlargement abutting the end of the hub, a lock nut;within the lamp for said threaded end of the sleeve member, and a coupling nut having an inwardly-directed annular enlargement, screwed on said hub with itsV said inwardly-directed enlargement disposed between the exterior wall of theA lamp and said outwardly-directed enlargement -of the hub, the distance between the exterior wall of the lamp and the outwardly-directed enlargement of the hub being of predetermined extent whereby said coupling nut is inseparable from the assemblage.

' RENE DAON.

REFERENCES CITED #The following references are of record in the le of this patent: Y'

s UNITED STATES PATENTS Number Poncher et al. Jan. 11, 1944 

